Automatic Vial Bottle Thick Paste Filling And Sealing Machine

      In the pharmaceutical, food, and daily chemical industries, the filling and sealing of thick pastes and materials with particles has always been a difficult point in the production process. Traditional equipment often faces problems such as material blockage, low filling accuracy, and insufficient automation, which seriously affect production efficiency and product quality. To this end, we have developed and designed an automatic vial thick paste filling and sealing machine specifically for these special materials.

Fully Automatic Workflow

1. Automatic Bottle Unscrambling – Bottle feeding via turntable or conveyor

2. No Bottle, No Fill Detection – Photoelectric sensor ensures precision

3. Large-Diameter Cylinder Valve Filling – Servo piston metering with anti-drip function

4. Automatic Cap Sorting & Placing – Magnetic elevator or vibratory bowl feeder

5. Servo Capping/Sealing – Adjustable torque, tight sealing

6. Finished Product Output + Reject System – Optional checkweigher rejection

From the outset, the Automatic Filling and Sealing Machine focused on the filling and sealing needs of thick pastes and liquids containing particles, achieving precise breakthroughs in key structural and functional design:

1. Specially Adaptable Structure: The filling system utilizes a cylinder-type valve structure with a larger diameter and enhanced sealing, preventing paste adhesion and particle entrapment, ensuring stable filling of sauces, ointments, and other materials containing fine particles.

2. Fully Automated Operation: It automatically completes the entire process of bottle loading, filling, capping, capping, and sealing (rolling or screwing capping optional), eliminating frequent manual intervention, reducing labor costs, minimizing contamination risks and errors, and ensuring cleanliness and consistency in production.

3. High Reliability and Adaptability: The compact machine is constructed of high-quality stainless steel, corrosion-resistant and easy to clean, and complies with GMP standards. It is compatible with high-viscosity pastes, pasty materials, and suspensions containing small amounts of particles, and is compatible with both glass and plastic bottles, meeting the needs of multiple industries.

4. High-Efficiency Production: The Vial Filling Machine can process 2,400-3,000 bottles per hour, meeting the batch production needs of medium- to large-scale enterprises and significantly improving production efficiency.

5. Precision Filling: The automatic paste filling machine maintains a filling accuracy of within 0-2%, ensuring that each bottle of product has a consistent dosage, meeting product quality standards, and reducing material waste.

Why Choose This Equipment?

• Specifically designed to solve the "thick paste + particles" challenge, eliminating clogging and dripping

• Full stainless steel structure, corrosion-resistant, easy to disassemble and clean, effectively avoiding cross-contamination

• Modular electronic control system with user-friendly HMI, real-time monitoring and alarms for operating parameters

• Optional extended functions such as nitrogen filling and heated insulated hopper for special processes

• Global after-sales support including installation, commissioning, technical training, and long-term spare parts supply

• Compatible with various bottle types: glass bottles, PET plastic bottles, aluminum bottles

• Equipped with anti-drip device and elevated stirring hopper to maintain material flow uniformity