Oral Liquid High Dose High Speed Production Line Vial Filling Machine

       This high-speed oral liquid filling line is designed for large-volume production of 50ml to 250ml glass vials (oral liquid bottles). It integrates washing, sterilizing, filling, and capping into one fully automatic linked system, meeting GMP aseptic requirements while significantly reducing the risk of manual contamination.

Core Equipment (3 Integrated Machines)

1. Vertical Ultrasonic Bottle Washer – gently removes particles from inside and outside vials.

2. Tunnel Hot Air Cycle Sterilizer – dry heat sterilization/depyrogenation with uniform temperature control.

3. Linear Servo Tracking Filling & Capping Machine – servo-driven, with filling nozzles that follow bottle movement to reduce splashing and impact.

   （These three machines operate seamlessly, eliminating manual bottle transfer from infeed to discharge.）

1. High Capacity + Flexible Output

From small trial runs (4,000 bottles/hour) to mass production (22,000 bottles/hour), one line supports all production stages.

2. Very Low Breakage & Rejection Rates

• Breakage rate <0.5% → reduces glass particle contamination risk

• Yield >99.5% → lowers material waste and improves profitability

3. High-Precision Filling Control

Real-time monitoring and automatic adjustment ensure filling accuracy within ±0.5–2ml, meeting pharmacopoeia requirements.

4. Fast Size Changeover

No need to frequently replace molds or core parts within the 50–250ml range, reducing downtime and changeover costs.

GMP-Compliant Design Features

• Material: All product-contact parts are made of pharmaceutical-grade stainless steel – corrosion-resistant, non-reactive, and easy to clean.

• Cleanability: Dead-corner-free structure facilitates CIP/SIP (Clean-in-Place / Sterilize-in-Place), reducing microbial growth risk.

• Data Traceability: Equipped with process monitoring and data recording system that tracks key parameters such as sterilization temperature, fill volume, and line speed – supporting data query and audit trails.

  
  

This high-speed vial filling line is suitable for the sterile, large-scale production of the following liquid products:

1. Pharmaceutical Oral Liquids 

Antitussive syrups (e.g., 100ml dextromethorphan)

Antipyretic oral solutions (e.g., 50ml ibuprofen suspension for children)

Antibiotic oral suspensions

Electrolyte rehydration solutions (ORS)

2. Dietary Supplements & Tonic Products 

Liquid multivitamins (e.g., 150ml Vitamin B complex)

Herbal tinctures (e.g., echinacea, ginkgo biloba)

Mineral tonics (e.g., liquid calcium, magnesium, zinc)

Energy tonics (e.g., ginseng, royal jelly, coenzyme Q10)

Probiotic drinks (aseptic filling)

3. Functional & Fortified Beverages 

Fortified juice drinks (e.g., vitamin D + calcium enriched)

Collagen peptide shots (e.g., 50ml glass bottle)

Eye health beverages (lutein & zeaxanthin)

Sleep aid drinks (melatonin or herbal blends)