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XL-QGS-Z
XINGLE
High precision automatic paste filling and capping machine for ultrasonic coupling gel, ointments, creams & viscous liquids. GMP standard, ±2% accuracy. Get free quote.
Unlike semi-automatic fillers, this viscous liquid filling equipment integrates bottle unscrambling, piston filling, stopper inserting, cap feeding, and torque capping into a single production line. It eliminates manual transfer, reduces contamination risk, and delivers 20-40 bottles per minute with consistent fill accuracy.
1. Solves High-Viscosity & Particle Challenges
Standard fillers often leak or clog with thick paste or coupling gel containing micro-bubbles/particles. Our machine uses a pneumatic valve filling system with anti-drip nozzles. It handles up to 50,000 cP without stringing or plugging.
2. Integrated Capping for Inner Plug & Outer Cap
Many coupling gel bottles require inner stopper insertion plus screw capping. This machine performs both operations sequentially. The torque is digitally adjustable, ensuring no cross-threading or loose caps.
3. Fast Changeover for Small Batch Production
Google search data shows that "changeover time" is a top concern for contract packers. We designed tool-less change parts for different bottle sizes (10ml – 500ml) and cap types. Switch from a 100ml coupling gel bottle to a 250ml lotion bottle in under 20 minutes.
4. GMP Compliant & Hygienic Design
All contact parts are 316L stainless steel and food-grade seals. The open frame allows easy cleaning and validation — essential for medical device filler requirements.
| Production Capacity | 2400-3000 bottles/hour, 4000-5000 bottles/hour |
| Application | Viscous materials such as coupling agents and pastes |
| Filling Accuracy | 0-2% |
| Power Supply | 380V 50Hz three-phase five-wire |
| Power | 4KW |
Medical: Ultrasound coupling gel, conductive gel, lubricating gel
Pharma: Antifungal creams, antibiotic ointments, topical gels
Cosmetic: Facial creams, body lotion, hair mask, peeling gel
Chemical: Epoxy adhesive, silicone sealant, ceramic slurry
Q: Can this machine solve the "stringing and dripping" problem when filling paste?
A: Yes. The machine uses a pneumatic valve filling system with an anti-drip cut-off device. After each fill, the nozzle automatically retracts and cuts off the thread – no stringing, no dripping.
Q: Are inner stopper insertion and outer capping done in one process? Is the quality stable?
A: Yes. Inner stopper pressing and outer cap screwing are completed sequentially in two separate stations. Torque is closed-loop controlled, with a defect rate below 0.3%.
Q: Is it troublesome to change between different bottle sizes?
A: Not at all. Tool-less quick-change parts, no tools required.Easier to disassemble and assemble
