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XL-DS-YLDX
XINGLE
The Glass Vial (Small Bottle) Liquid Low‑Speed Integrated Filling Line is a turnkey solution designed for pharmaceutical, nutraceutical, and food industries. This equipment integrates washing, drying/sterilising, liquid filling, stopper insertion, and aluminium crimping into one automated, continuous workflow. Its compact footprint and stable performance make it ideal for small‑to‑medium daily production runs, as well as larger batch operations that demand strict regulatory compliance.
The line consists of three core units working in seamless synergy:
Spiral‑type washing machine – pre‑cleans vials.
Tunnel‑type hot‑air circulation sterilising oven – dries and sterilises the washed vials.
Vial filling, stoppering & capping machine – performs precise liquid filling, rubber stopper insertion, and cap sealing.
This “golden combination” ensures a smooth, end‑to‑end process from container preparation to final packaging, with minimal manual intervention.
(1) High-Efficiency Production to Meet Scale Demands
The Vial Filling Machine boasts an output of over 3,000 vials per hour, achieving efficient output even at low speeds. It's suitable for both small- and medium-sized daily production and large-scale batch production, balancing quality and efficiency to reduce unit costs.
(2) Ultra-High Qualification Rate and Strict Product Quality Control
The automatic vial filling machine boasts a qualification rate exceeding 99.5%. Precision design and monitoring of all process steps (cleaning, sterilization, filling, etc.) reduce rejects, save raw material costs, and safeguard brand reputation.
(3) Low Breakage Rate and Reduced Production Losses
Automated filling lines have a breakage rate of less than 0.5%. Optimized conveying and speed control, taking into account the physical characteristics of vials, minimizes impact and crushing losses, and reduces economic losses for the company.
(4) Accurate Filling, Compliant with Industry Standards
The filling error is controlled within ±0.5-2 (based on pharmaceutical standards), complying with multiple industry standards to ensure consistent content, protect consumer rights, and mitigate quality and regulatory risks.
(5) Stable plugging and guaranteed sealing performance
With a plugging and capping rate exceeding 99%, advanced plugging mechanisms and control technology ensure a secure seal, preventing product deterioration and contamination, and extending shelf life.
Typical applications include:
Pharmaceutical companies producing oral liquids.
Nutraceutical and health‑product manufacturers.
Food producers bottling liquid products.
The entire line is designed in full compliance with GMP requirements. All product‑contact parts are made from hygienic materials (e.g., SUS304 / SUS316L stainless steel), and the structure facilitates thorough cleaning and disinfection to prevent cross‑contamination, meeting aseptic processing needs.
Q: What vial sizes does this filling line accommodate?
A: It is compatible with glass vials ranging from 2 mL to 100 mL, covering small‑volume products up to larger liquid containers.
Q: How accurate is the filling system?
A: The filling accuracy is one of the line’s strong points, with an error margin of ±0.5% to ±2%, ensuring consistent fill volumes and strict adherence to industry standards.
Q: Is the line compliant with GMP standards?
A: Yes. The design, material selection, process layout, and quality control systems all strictly follow GMP guidelines, making it suitable for environments requiring aseptic production.
Q: What is the expected breakage rate?
A: Thanks to the optimised conveying and speed control, the breakage rate is kept below 0.5%, significantly reducing in‑process material losses.