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XL-QC010
XINGLE
In the cosmetics, pharmaceutical, food, and chemical industries, tube filling and sealing are critical processes that directly determine product quality and production efficiency. The automatic plastic tube ultrasonic filling and sealing machine is a high-performance professional device that has become the preferred solution for many enterprises due to its efficiency, precision, and reliability.
Versatile Filling Volume Options: The machine is available in multiple filling ranges, including 10-35ml, 20-120ml, and 100-250ml, to accommodate different product capacities. Whether you need to fill small-volume serums or large-volume shampoos, this equipment handles it with ease.
High-Precision Filling: The filling accuracy is consistently maintained at ≤ ±1% (depending on material viscosity), ensuring that every single tube is filled accurately and reliably. This minimizes material waste and upholds brand consistency, even when working with highly viscous pastes.
Optimal Filling Speed: The automatic filling and sealing machine achieves a filling speed of approximately 20–25 tubes per minute, balancing production efficiency with seal quality stability.
Broad Tube Diameter and Height Range: The equipment accommodates tube diameters from 16mm to 50mm and tube heights from 65mm to 230mm. For special sizes, we also offer flexible customization services to meet your specific production needs.
Professionally Designed Filling Nozzles: The filling nozzles feature a multi-layer sealing structure combined with anti-drip and anti-pull designs, effectively preventing material dripping and stringing. This ensures accurate filling while keeping the equipment and work environment clean.
Stable Pneumatic System: The machine is equipped with filtration, pressure regulation, and drainage units (dual-component) to ensure stable air supply. This guarantees that filling accuracy remains unaffected by fluctuations in feed flow, ensuring stable performance during long continuous runs.
Unlike traditional heat-sealing methods, the ultrasonic filling and sealing machine uses high-frequency vibration energy to instantly generate frictional heat at the tube sealing area, melting and fusing the plastic molecules tightly together. This process requires no high temperatures, no adhesives, and no consumables.
1. Superior Seal Quality & Aesthetics
Ultrasonic technology produces seals that are strong, flat, and smooth, with excellent airtightness and water resistance. This superior sealing performance effectively prevents content leakage, which is crucial for extending the shelf life of products such as toothpaste, ointments, and cosmetics.
2. Wide Material Compatibility
Whether you are using plastic tubes or laminated tubes, whether single-layer or multi-layer composite materials, the ultrasonic tube sealing machine delivers reliable sealing results. This provides manufacturers with great flexibility when selecting tube materials for their packaging needs.
3. Safety and Efficiency Combined
Because no high-temperature heating is involved, the equipment fundamentally eliminates safety hazards such as fire risks associated with traditional heat sealing. Additionally, ultrasonic sealing requires extremely short cycle times, significantly improving overall production speed to meet high-volume manufacturing demands.
This equipment is widely used across multiple industries, including pharmaceuticals (ointments, creams), cosmetics & personal care (toothpaste, skincare products, hair dyes), food (honey, jam, sauces), and chemicals (adhesives, sealants, AB glues).
The machine housing is constructed entirely from stainless steel, and all components that come into contact with the product are made of SUS304/316 stainless steel, fully complying with GMP standards. The compact and robust structure ensures smooth, low-noise operation, making it an ideal choice for building modern, intelligent production lines.
