English
 |
| Quantity: | |
|---|---|
ALG-4
XINGLE
Four-Head Glass Ampoule Filling and Sealing Machine is an essential piece of pharmaceutical packaging equipment widely used in the medicine and chemical industries for ampoule filling and sealing operations. This automatic ampoule filling machine features a straightforward design that accommodates various ampoule specifications from 1ml to 20ml. Known for its user-friendly operation and low maintenance requirements, this ampoule filling and sealing equipment is ideally suited for continuous, large-scale production environments .
Production Process
The four-head ampoule filling and sealing machine performs the following sequential operations through its 4-station indexing system:
Bottle Feeding: Ampoules are automatically fed into the system via hopper and conveyor
Pre-Nitrogen Flushing: Optional inert gas purging removes oxygen from the ampoule before filling
Liquid Filling: Piston metering pumps deliver precise volumes through filling needles
Post-Nitrogen Flushing: Optional secondary gas purging after filling
Preheating: Ampoule necks are preheated for consistent sealing
Sealing (Wire Drawing): Flame-sealing creates a hermetic glass seal
Finished Product Output: Sealed ampoules are discharged via horizontal output mechanism
1. Four-Head Design for High Efficiency
Unlike traditional single or dual-needle configurations, the four-head ampoule filling machine features a 4-station indexing transmission system that processes four ampoules simultaneously at each station . This parallel processing capability significantly boosts production output, making it ideal for high-volume pharmaceutical manufacturing.
2. Wide Ampoule Compatibility
This versatile ampoule filling equipment accommodates multiple ampoule sizes including 1ml, 2ml, 5ml, 10ml, and 20ml, making it a flexible solution for pharmaceutical companies producing various liquid products . Quick changeover between different ampoule specifications minimizes downtime and maximizes production efficiency.
3. Superior Filling Accuracy
Equipped with precision piston metering pumps, the automatic ampoule filling machine delivers filling accuracy within ±1%, ensuring consistent dosage and reducing product waste. The "no ampoule, no filling" feature automatically halts liquid dispensing when bottles are absent, preserving expensive pharmaceutical solutions .
4. Integrated Ampoule Sealing Capability
The ampoule sealing machine incorporates complete sealing functions including preheating and flame-sealing (wire drawing) stations. With adjustable flame temperature controls and inert gas flushing options (front and rear nitrogen purging), this equipment ensures secure, hermetically sealed ampoules that protect product integrity .
5. Safety-Focused Design
The glass ampoule filling and sealing machine features specialized melt-sealing devices that enable single-operator control, reducing the safety risks associated with manual handling. The enclosed design minimizes operator exposure to flames and moving parts .
Why Choose This Equipment?
Cost-Effective Operation: Simple structure reduces maintenance costs and simplifies operator training
High Productivity: 4-needle design delivers rapid throughput for large-scale production
Product Quality Assurance: Accurate filling and hermetic sealing maintain drug stability and safety
Energy Flexibility: Compatible with LPG, natural gas, and coal gas
Reliability: Proven technology with 20+ years of industry refinement
GMP Compliance: Meets pharmaceutical manufacturing standards for clean operation
