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NJP-1200C
XINGLE
The NJP-1200C fully automatic capsule filling machine is a device for filling powder, granules or small tablets into hollow capsules. The product adopts hole plug filling, intermittent operation, frequency conversion speed control, and is suitable for automatic broadcast of powder or pellets. Capsules, sub-capsules, filling, (waste-capsule removal) locking, output of finished products, etc. are the most advanced filling machines developed by our factory by absorbing the advantages of similar products at home and abroad combined with the domestic actual situation. The production process is fully in line with GMP specifications.
Compared to conventional capsule fillers, the NJP-1200C offers significant breakthroughs in mechanical durability, fill-weight precision, and contamination control:
High-Precision Turret Indexing – Equipped with genuine Japanese linear bearings in the turret assembly, ensuring superior alignment accuracy and extending the service life of tooling components even under continuous high-volume production.
Cam-Down Configuration with Forced Lubrication – The cam system is positioned beneath the turret and paired with a pressurized atomizing oil pump, which continuously lubricates cam tracks to minimize friction, reduce wear, and lower maintenance costs over time.
3D Adjustable Metering Disc – The metering disc platform features a precision three-dimensional adjustment mechanism that maintains uniform clearance across the entire filling zone. This guarantees fill-weight consistency within ±3%, ensuring dose uniformity for every capsule and minimizing rejected batches.
The redesigned powder feeding system, combined with a precision indexing measurement unit, significantly reduces powder leakage and spillage during operation. Compared to competing models, the NJP-1200C produces far less airborne dust and material waste – saving costly active ingredients and reducing cleaning downtime.
Variable-Frequency Stepless Speed Control – A user-friendly digital control panel enables real-time speed adjustment, parameter display, and batch data recording for full traceability.
External Capsule Control Switch – An independent capsule-handling switch is positioned outside the main enclosure, allowing safer and more convenient operation while preventing accidental contact during adjustment.
Fully Enclosed Construction – The machine features a sealed housing with a water-ring vacuum pump (oil-free design), which eliminates oil-mist contamination risks – a critical requirement for GMP-certified sterile production lines.
The NJP-1200C is widely adopted across three primary sectors due to its versatile material handling capabilities:
Powder Filling – Antibiotics, synthetic APIs (active pharmaceutical ingredients), traditional Chinese medicine extracts, and excipient blends.
Granule & Pellet Filling – Sustained-release or enteric-coated multi-particulate systems, compound granules.
Micro-Tablet Filling – Mini-compressed tablets containing highly potent actives or specialized dose-formats.
Vitamin & Mineral Blends – Multivitamin powders, mineral premixes, and amino acid complexes.
Herbal & Botanical Supplements – Plant extracts, medicinal mushroom powders, pollen/spore powders.
Sports Nutrition – Protein powders, creatine, β-alanine, and other performance-enhancing ingredients.
Encapsulating high-value beauty actives such as collagen peptides, hyaluronic acid, plant stem-cell extracts, and antioxidants in powder or granule form. Capsule packaging protects these sensitive ingredients from moisture, light, and oxidation – offering superior stability compared to traditional jars or creams.
High Throughput – Stable output of 1,200 capsules/min, ideal for large-scale commercial production.
Precision Dosing – ±3% weight uniformity reduces API waste and ensures therapeutic efficacy.
GMP Compliance – Designed to meet international regulatory standards (FDA, EU-GMP, WHO-GMP), easing facility audits.
Low Maintenance – Premium bearings and forced cam lubrication drastically reduce the frequency of spare-part replacement, lowering total cost of ownership.
