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XL-GD20
XINGLE
In the daily chemical and food industries, packaging efficiency and precision directly impact product competitiveness in the market. The dual-nozzle spout pouch filling and capping machine has emerged as a highly automated packaging device that is increasingly becoming the core of many production lines. It integrates manual bag hanging, automatic filling, automatic capping, and sealing into one streamlined operation, delivering an efficient packaging solution for liquid and semi-fluid products such as laundry detergent, shampoo, pudding, milk, and more.
The dual-nozzle spout pouch filling and capping machine ensures a smooth and efficient packaging process through a well-designed sequence of operations:
Bag Loading: Operators hang empty spout pouches onto the filling station. This manual step is simple and quick.
Filling: The machine utilizes a servo-driven magnetic gear pump for precise quantitative filling. This design effectively prevents dripping and ensures that the filling accuracy is controlled within ≤0.5%, guaranteeing product net content consistency.
Cap Sorting: Caps are automatically arranged and sorted by a vibratory bowl feeder and precisely delivered to the capping position via the cap delivery channel.
Capping: A servo-driven jaw-type capping head performs the tightening action. The capping torque is adjustable based on different product requirements, ensuring a tight seal without damaging the cap.
Pouch Discharge: Finished pouches are automatically rotated out and slide down a chute into a collection bin, completing the packaging cycle.
Key Advantage: High automation with only one operator required, significantly reducing labor dependency.
The high efficiency and reliability of the dual-nozzle spout pouch filling and capping machine are attributed to several key design features:
High-Precision Filling Minimizes Waste: The machine uses independent servo motor control for the filling process, ensuring consistent accuracy across varying production capacities. For high-value products, this precision significantly reduces material waste.
High-Throughput Output for Mass Production: The machine achieves speeds of up to 70 pouches per minute. The dual-nozzle design effectively doubles the output compared to single-nozzle models, making it ideal for handling large-volume production orders.
Digital Adjustments for Quick Changeovers: The machine is operated via a touchscreen HMI (Human-Machine Interface). All parameters are digitally adjustable and storable.
When production requirements or product specifications change, operators can quickly recall the corresponding parameter sets.
For example, the machine speed flexibly adapts to different pouch capacities: approximately 20-30 pouches/min for 2000g, 30-50 pouches/min for 1000g, and 40-65 pouches/min for 450g.
Easy Cleaning and Maintenance for Hygiene Compliance: The gear pump, storage tank, and filling nozzles are connected using clamp-type (tri-clamp) connections, allowing for tool-free quick disassembly and cleaning. This is critical for businesses in the food and daily chemical sectors that frequently switch product lines or must adhere to strict hygiene standards.
The machine body is primarily constructed from food-grade 304 stainless steel, offering corrosion resistance and easy cleaning to meet GMP clean-production requirements.
The filling volume and cap types of the dual-nozzle spout pouch filling and capping machine are customizable to meet varied customer requirements, enabling it to adapt to a diverse array of products:
Food Industry: Ideal for filling products like pudding, yogurt, milk, fruit juice, sauces, and condiments. The machine complies with food-grade hygiene standards, effectively minimizing contamination risks during production.
Daily Chemical Industry: Widely used for automated packaging of liquid products such as laundry detergent, fabric softener, hand soap, and body wash. Precise capping ensures product seal integrity, helping to extend shelf life.