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Conveyor Belt Checkweigher Scale Automatic Weight Sorting Machine

It is a very critical online detection and sorting equipment in industrial automation production, especially in the food, beverage, pharmaceutical, chemical, logistics and other industries.
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  • XL-CZTF

  • XINGLE

Product Description

Weight sorting machine

Core Functions

Its core functions can be summarized in three words: "weighing, judging, and sorting."

1. Weighing: Dynamically and accurately weighing products moving on a conveyor belt.

2. Judging: Comparing the measured actual weight with a pre-set target weight range to determine which category the product falls into (e.g., acceptable, overweight, underweight).

3. Sorting: Based on the judgment results, products are automatically sorted into appropriate areas or channels using specific actuators (e.g., push rods, swing arms, air blowers, diverter baffles, etc.).

Product Advantage


1. Large color LCD touch screen interface for simple operation and intuitive display.

2. Automatic Weight Sorting Machine supports customizable multiple languages, with Chinese and English as the default.

3. Industrial Sorting Scales can store test data for 100 different products for easy user access.

4. Equipped with automatic photoelectric empty bag detection, adjustable conveyor belt speed, and auto-learning function.

5. Password-protected industrial weight sorting machine parameter settings restrict access to management personnel only.

6. Conveyor Belt Weight Sorting Machine features an automatic zero-point tracking system to ensure reliable test data.

7. The independently developed single-chip microcontroller system and unique filtering algorithm ensure system stability.

8. The simple mechanical structure and hook-and-loop conveyor belt facilitate disassembly, cleaning, and maintenance.

Workflow


1. Product Entry: Products are smoothly transported to the checkweigher's weighing section via a front conveyor belt or feed mechanism.

2. Dynamic Weighing: As products pass through the weighing section, the load cell rapidly detects their weight. The instrument then performs high-speed signal processing and averaging to determine the final weight.

3. Data Comparison: The processor compares the measured weight against a preset standard range, instantly making a judgment (pass/overweight/underweight/or even more).

4. Sorting: When products reach the sorting mechanism, the processor issues a command, triggering the sorting mechanism (such as a push rod) to sort the products into the appropriate area.

5. Data Statistics: The system simultaneously records data for each product, analyzes production output, calculates pass/fail rate, average value, standard deviation, and generates reports.

Product Applications


Weight Sorting Machine Main Application Scenarios:

1. Quality Control: Ensures that product weights meet nominal values and regulatory requirements, preventing short weights or overpackaging and protecting brand reputation.

For example, a bag of potato chips is within the stated net weight range.

2. Process Control: Detects whether products on the production line are missing components or instructions.

For example, a gift box is missing a gift item.

3. Weight Classification: Sorts products by weight to achieve high quality and high prices.

For example, categorizes fruits (apples, oranges) and seafood (fish, shrimp) into A, B, and C grades based on size and weight.

4. Data Feedback and Statistical Process Control (SPC): Monitors product weight trends in real time, providing adjustment feedback to upstream equipment (such as filling and packaging machines), achieving closed-loop control, reducing material waste, and generating quality reports.

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Foshan Xingle Machinery Equipment Co., Ltd. is a professional manufacturer and supplier of pharmaceutical machinery in China.

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