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500L steam heating vacuum mixing tank
XINGLE
Equipment structure and configuration
1. Mixing system:
Upper unidirectional mixing + scraping device: ensure that high-viscosity materials (such as creams) are mixed without dead corners to avoid coking or deposition.
Bottom-mounted high-speed shear homogenizer (0-3000rpm optional): quickly disperse nano-scale particles to improve product fineness.
2. Delta dual frequency control: independently adjust the mixing and homogenization speeds to meet the needs of different process stages.
3. Heating method:
Steam jacket heating, high temperature control accuracy, suitable for heat-sensitive raw materials (such as collagen, plant extracts).
4. Vacuum system:
Integrated vacuum port and vent valve, support vacuum degassing, eliminate emulsion bubbles, and extend product shelf life.
5. Material and hygienic design:
Inner pot 316L stainless steel (wall thickness 5mm), jacket 304 stainless steel (wall thickness 4mm), outer 304 stainless steel (wall thickness 2mm), in line with GMP standards.
6. Accessories:
Oval manhole, sight glass light, spice funnel, suction filter, vacuum pressure gauge, etc. to meet diverse production needs.
1. High uniformity and stability: The combination of scraping wall + high-speed homogenization solves the common stratification and granularity problems of cosmetics (such as titanium dioxide dispersion).
2. Vacuum degassing technology: The stainless steel mixing tank improves the texture of creams/lotions and avoids bubbles after filling that affect the appearance and efficacy.
3. Sanitary design: The 316L inner tank of the Lotion Mixing Tank is corrosion-resistant, mirror-polished, easy to clean, and suitable for aseptic production.
4. Flexible adaptation formula: The Soap vacuum mixing tank variable frequency speed regulation can adapt to products of different viscosities, from light perfumes to heavy creams.
5. Energy saving and high efficiency: Sanitary Grade Mixing Tank steam heating + jacket insulation is more energy-efficient than direct electric heating.
Application of Sanitary Grade Cream Mixing Tank in the Cosmetics Industry
1. Creams:
Emulsification and homogenization of face creams, eye creams, and sunscreens to ensure stable combination of oil and water.
2. Emulsion/essence:
Shear homogenization to evenly disperse active ingredients (such as hyaluronic acid and niacinamide) to avoid precipitation.
3. Perfume/essential oil preparations:
Gentle stirring to avoid alcohol volatilization, and vacuum environment to reduce oxidation risks.
4. Facial mask liquid:
Efficient mixing of thickeners and essence ingredients, direct filling after vacuum degassing.
5. Makeup base:
Pigment dispersion and homogenization of foundation liquid and BB cream.
Equipment structure and configuration
1. Mixing system:
Upper unidirectional mixing + scraping device: ensure that high-viscosity materials (such as creams) are mixed without dead corners to avoid coking or deposition.
Bottom-mounted high-speed shear homogenizer (0-3000rpm optional): quickly disperse nano-scale particles to improve product fineness.
2. Delta dual frequency control: independently adjust the mixing and homogenization speeds to meet the needs of different process stages.
3. Heating method:
Steam jacket heating, high temperature control accuracy, suitable for heat-sensitive raw materials (such as collagen, plant extracts).
4. Vacuum system:
Integrated vacuum port and vent valve, support vacuum degassing, eliminate emulsion bubbles, and extend product shelf life.
5. Material and hygienic design:
Inner pot 316L stainless steel (wall thickness 5mm), jacket 304 stainless steel (wall thickness 4mm), outer 304 stainless steel (wall thickness 2mm), in line with GMP standards.
6. Accessories:
Oval manhole, sight glass light, spice funnel, suction filter, vacuum pressure gauge, etc. to meet diverse production needs.
1. High uniformity and stability: The combination of scraping wall + high-speed homogenization solves the common stratification and granularity problems of cosmetics (such as titanium dioxide dispersion).
2. Vacuum degassing technology: The stainless steel mixing tank improves the texture of creams/lotions and avoids bubbles after filling that affect the appearance and efficacy.
3. Sanitary design: The 316L inner tank of the Lotion Mixing Tank is corrosion-resistant, mirror-polished, easy to clean, and suitable for aseptic production.
4. Flexible adaptation formula: The Soap vacuum mixing tank variable frequency speed regulation can adapt to products of different viscosities, from light perfumes to heavy creams.
5. Energy saving and high efficiency: Sanitary Grade Mixing Tank steam heating + jacket insulation is more energy-efficient than direct electric heating.
Application of Sanitary Grade Cream Mixing Tank in the Cosmetics Industry
1. Creams:
Emulsification and homogenization of face creams, eye creams, and sunscreens to ensure stable combination of oil and water.
2. Emulsion/essence:
Shear homogenization to evenly disperse active ingredients (such as hyaluronic acid and niacinamide) to avoid precipitation.
3. Perfume/essential oil preparations:
Gentle stirring to avoid alcohol volatilization, and vacuum environment to reduce oxidation risks.
4. Facial mask liquid:
Efficient mixing of thickeners and essence ingredients, direct filling after vacuum degassing.
5. Makeup base:
Pigment dispersion and homogenization of foundation liquid and BB cream.
